Hey Toolin',
I know you didn't start this thread, but I was impressed with your replies. You seem to have taken one of the more aggressive approaches to keeping the underdeck clean. How much work is it to pull the deck off your Cub? Your posts seem to indicate you have it off for inspection quite frequently. Later in this post I would like to suggest a possibly easier alternative.
I don't know the size of your yard, or how often you mow it, or what the grass type is, but as others have said here, the amount of underdeck buildup depends largely on what kind of turf you're mowing. I used to mow a ranch property in rural central TX, which was composed mostly of sparse dry grass and gravelly areas. Many times after a day of mowing out there, my under deck would be scoured so clean it looked very much like that 'stainless steel' photo you posted.
Alternately, my own pasture at home here is composed of alternating areas of succulent grass and dry dirt spots. After not even 1 hour of mowing this, my deck is packed up with something resembling adobe -- a very hard and tenacious stuff, that is difficult to remove even with a hammer and screw driver. When the deck packs up with that stuff, you can hear the blades just roaring as they grind against it -- 'grind' being the operative word since if you run long enough like this it will actually grind off the 'wing' on the back of your blades (see Blades picture attachment on the left below).
We all seem to have our Holy Grails: Jason and the Argonauts sought their Golden Fleece. Nuclear physicists seek cold fusion. We here, seek a means of preventing underdeck buildup. I was quite impressed with the extremes you went to in treating your mower deck (and how well you documented it). And I expect by now you may have realized, that completely preventing the buildup is practically impossible. All we can reasonably hope to accomplish, is to find various ways to mitigate it and deal with it.
Which brings me to, let me tell you how I deal with this. In the commercial / large private property environment, removing the deck frequently is not a very practical option. I will lift the mower using the Pro Lift T5300, which quickly hoists up the front end, giving about a 2 foot area underneath. Then I use an inexpensive air hammer (Cambell and Houseman, $15 from Home Depot), coupled to a plastic "emblem removal tool" ($40 from Amazon):
http://www.amazon.com/gp/product/B000K2S6FO/ref=oh_details_o03_s00_i00.
Here's what it looks like together (see Air Chisel attached picture on the right). With the mower lifted, I dial the air down to about half pressure (40psi), so the chisel doesn't blast, it sort of buzzes. With this I can go under there and clean out the worst underdeck buildup in about 10 minutes, whether at home or out on a job site. And as a plus, the process gives me a bucket full of very rich clumps of stuff I can use as top dressing, for which there always seems to be a need somewhere.
I don't suggest this as 'the best' way, just as what works for me. Submitted for your consideration.