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GT3000 Coil Replacement

1.4K views 3 replies 3 participants last post by  ghowarth  
#1 ·
Hi-

I need to replace the ignition coils in a 23-hp Kohler Pro GT3000 that I purchased recently (917.275031). I have what I think is the new, correct part per the service manual for the engine (based on my model and spec number), which is here:

https://www.searspartsdirect.com/mo...com/model/3ujf9qfvgq-000598/kohler-cv674-75544-front-engine-lawn-tractors-parts

According to this, the coil should be Kohler part# 24-584-45-S, which I went ahead and ordered.

To my surprise, after pulling off the engine cover last night, I find that the coils are Kohler part# 24-584-25 (printed on the coils).

I've emailed Kohler to find out if it's ok to use the 45-S part, but in the meantime thought I'd throw it out here to find out if the -45-S replaces the -25 coil? Has anyone done this with the -45-S part?

I also managed to snap off two small screws that hold the plastic cover on the engine; should I even bother trying to extract these? They are very small and I'm not sure if there is screw extractor made that would work?

Thanks for any help!
 
#3 ·
Kohler seems to supersede part numbers with regularity. I would not be too worried about the replacement part number not matching the installed part. Sometimes new parts are specified, but the assembly line uses what stock is left in the bins until they are gone.
As far as the plastic cover, assuming the shroud, you want to be sure that the shroud still helps deflect cooling air over the cylinders and will not flop around. You may be able to drill out the original bolts/cap screws, and re-thread with a larger size if necessary. I don't know if there is more 'boss' area that you could drill and tap to install screws in a slightly different spot from the factory original. If you drill into fins, you don't run much risk unless you start to break them. You would have to be careful for other spots, or drill in the original. You will have to judge. There are 'left hand' drill bits that can remove stubborn fasteners if used carefully. Just put the drill in reverse, and drill into the center of the fastener, slowly. It may come loose with just the force of the drill bit, so go slowly.
tom
 
#4 ·
Kohler seems to supersede part numbers with regularity. I would not be too worried about the replacement part number not matching the installed part. Sometimes new parts are specified, but the assembly line uses what stock is left in the bins until they are gone.
As far as the plastic cover, assuming the shroud, you want to be sure that the shroud still helps deflect cooling air over the cylinders and will not flop around. You may be able to drill out the original bolts/cap screws, and re-thread with a larger size if necessary. I don't know if there is more 'boss' area that you could drill and tap to install screws in a slightly different spot from the factory original. If you drill into fins, you don't run much risk unless you start to break them. You would have to be careful for other spots, or drill in the original. You will have to judge. There are 'left hand' drill bits that can remove stubborn fasteners if used carefully. Just put the drill in reverse, and drill into the center of the fastener, slowly. It may come loose with just the force of the drill bit, so go slowly.
tom
Hi, is the engine out of the tractor? If not how the heck did you get the shroud off? I am in in the process of replacing a coil while the engine is in the machine and it looks like this is impossible. Thanks