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Delco Starter/Generator help needed

17K views 47 replies 19 participants last post by  Oldphil  
#1 ·
As some of you know, I bought an MTD 990 (Agway badged). It has a 16hp Briggs single. The engine has great compression and hopefully with a new set of points and condensor should be good to go (we'll see).

When I tried jumping the tractor, it turned over very slowy. I figured maybe bad connections, so I jumped it right from the starter/generator post. Still very slow (taking a couple seconds to get over the compression stroke).

Well figuring it was a starter problem, I took it apart last night and think I found the problem. The bushing on the rear of the starter has worn through at the bottom (pic 1 brass bushing actually has hole in bottom side) and the bearings in the front seem to be worn. When I put my fingure in the front bushing/bearing, I can wiggle it from side to side a bit. You can also see the magnet dust that has result from the armature wiggling around. The magnets are not cracked though.

Is this salvagable with new bushing and bearings??
 

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#6 ·
QUOTE: (pic 1 brass bushing actually has hole in bottom side)

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The hole you see may be for a felt wick oil system that were found on starters and generators of that era.

Also from what I can see in the pics the mica needs to be cut between the commutator bars on the armature. With a little skill that can be accomplished with a hack saw blade after the set in the teeth is ground off.

A starter/generator shop can tell you rather quickly if it is worth rebuilding by doing a few simple tests.
 
#7 ·
As Maybar said I'd check with a starter repair shop if you have one in your area,also ask them for an estimate before leaving it with them as some shops work can get a little pricey.
 
#8 ·
As long as it is apart might as well clean it all up. As Ingersol said cut the mica to below the surface of the copper on the commutator. Get some fine sand or emory paper and lightly clean the surface of the copper too. This will make sure that as much current gets to the starter winding as possible.

Information: this unit doesn't have magnets those are pole pieces for the field winding.

If I recall the starter/generator always sounds like it isn't turning the motor over fast enough. I have had a 16 hp 990 from new. The first couple compression strokes always sound slow.
 
#10 ·
Well I just ordered the rebuild kit from ebay, $20. Hopefully that will do the trick. I am going to get toothbrush and rag to clean out all the dust and crud and clean up the communicator with some emery cloth. The grooves in the communicator feel pretty good, so I figure clean them up and see what happens.
 
#11 ·
You and your starters, buddy.............


he he he....still have not gotten around to buying one for the Simplicity I got from you. Got a belly hitch, thouh, for a snow blower and may have found a blower, too! Mower is next.
 
#16 ·
I was going through starters every year for the watercraft. Had a few rebuilt and they lasted a week or so of racing. Save you money and get a new unit. Just my two cents.
 
#20 ·
As already said, cleam it good, polish the segments with fine emory cloth, clean between the segments, if you have a ohm meter check continuity between the segments, "there should be none open" change the bushings and end spacers. Install new brushes, and you have a rebuilt starter. If you find an open between any segments, it needs to go to a shop to be rewound or repaired.:thThumbsU
 
#24 ·
"I did not think that this Briggs model had compression release."

Well the flat heads did not have a mechanical compression release, they did however, have an "Easy Spin" cam shaft grind which held the Intake valve open for an extended period of time which did relieve compression to aid in starting. That had minimal affect at operating speed.

Walt Conner
 
#25 ·
I got the rebuild kit for my starter/gen tonight. Only problem is, I can't get the bushing out. The seller suggested using a bolt, thred it in and pull it out. Problem is I don't have the right size bolt. I'll have to get one tomorrow.

Well Walt, I think you may be on to something here. I replaced the points and condensor and pulled the spark plug out. I spun a bolt into the flywheel shaft and turned it over using a drill. I got good spark, yeah!!!!! I decided to put the plug in and see what would happen. The drill even had a hard time turning it over. It turned too slow to get spark.:banghead3

Question is what do I do next? Assuming that the intake valve gap is too big, I guess I should take off the valve cover and check the lash. Does anyone know what the gap should be set at for the intake valve? Any other suggestions?
 
#27 ·
What else could it be then? Actually, if the crankcase vent were not venting properly, could the vacum created make it even harder on the comrpession stroke? I guess I will know better once I take the cover off. I used a corded drill. I would think that it would have been plenty powerful to turn the engine over.

So now I know I can get spark, just not under compression!:maddd:
 
#29 ·
OK, I got a few minutes to get out to the garage. I took off the valve cover and measured the intake gap at .015. The B&S spec says .007-.009. I am under the impression that the only way to change the lash on these valves is by grinding them.

Since the gap is too big, does this mean I should be shopping for a new (longer) valve?
 
#48 ·
I did not read all the posts but I have hands on input same engine, book says 007 & 009. I tried that it helped but not enough then I found a post on this board that said go tighter, I went to 006 & 008 that fixed mine I have mowed about 30 pawns since. To adjust the rockers you need to loosen the Allen screw then turn the larger nut tighter on the feller gauge until it feels quite tight then re tighten the Allen screw to lock so it holds the adjustment. There is no machine work.

Phil
 
#30 ·
I did not see where you posted any model numbers, type numbers, but guessing from what you have said, I assume the old B&S is a cast iron 32 series.

"Since the gap is too big, does this mean I should be shopping for a new (longer) valve?"

Well depends, IF there is enough face left on the valve, grinding the valve may bring it to within specs, also, the valve seat can be ground, again, IF there is enough metal there. Valve face and valve seat face may need to be narrowed, ground at a different angle, if width of seal area is outside spec after grinding. I didn't look these up. You'll want to do both valves if you are in there.

The starter/generator was generally slow on the take off on these engines, especially after a few years. I can not say for certain that reducing the excess clearance you posted will definitely solve your problem but the excess clearance certainly is not helping the situation and in my experience, it has been enough to cause cranking problems.

I suggest jumping directly to the starter with GOOD cables from a known strong battery, car/truck, and seeing if it will roll over better after you get your starter back together and before tearing down the engine. This will give you some idea if perhaps the battery cables may not be making good contact, your existing battery is strong enough, solenoid is making good contact, etc.

Walt conner
 
#31 ·
Walt,
I did jump it from the starter and got the same result. I am going to try and clean up the posts on the starter when I put it back on, however when it hit the compression stroke, it would stop, then in about another 1-2 seconds would turn it over the compression stroke.

As for grinding the valve, I don't have the ability to machine the block, so it looks like I will be buying a new one. I found one on ebay for $25. Hopefully that will help some.

As a side question, does an electronic ignition do a better job firing at very low RPMs. I would think that since the charge is coming off the battery, and the points are what times it, that it would be fairly easy to bypass the magneto and put in an coil wired to the battery. What do you think.