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Discussion starter · #41 ·
So I was able to verify my suspicion as to why the solenoid wire had no voltage with the jumper in place on the ignition switch connector. The starter relay was indeed remaining open. I couldnt get it to trigger, either. To be safe, I went ahead and ordered the starter switch and a new relay. I also went ahead and ordered new steering spindles and front axle pivot bushings since mine are shot.

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Discussion starter · #42 ·
As I said I would share it, here is the parts list for what I used in the k70 swap. It's important to note, you may need more or less parts depending on whether you buy these as complete assemblies and what gets included with the gt275's k70. I did not order any of these parts new, so some other hardware or other parts may be relevant if you do.

K70 transaxle: AM119091
Transaxle mounting bolts: 19M7836
Transaxle mount spacers (only needed since the material I bought to make the new brackets turned out a little short): AM121601
Front transaxle mounts: M122679
Drive belt: 1/2"x102" (I used a stens belt but the JD part number should be M110978, I believe)
Brake rod: M119321
Hydro control rod: M119319
Hydro release rod: M118563

Here are the parts I had to make myself:
Rear transaxle brackets
Rear drive belt guide
 
Glad you're sorting the electrical issue. Those bushings are easy, just remove the muffler. You may want a new zerk fitting under the center axle pivot bushings since its often over looked and blocked with old hard grease. New plastic pads on the axle also help. with the wobble. The JD replacement bushings seemed to be slightly longer than the factor ones. I shaved off a little on the grinder to tighten it up more.

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Discussion starter · #44 ·
Glad you're sorting the electrical issue. Those bushings are easy, just remove the muffler. You may want a new zerk fitting under the center axle pivot bushings since its often over looked and blocked with old hard grease. New plastic pads on the axle also help. with the wobble. The JD replacement bushings seemed to be slightly longer than the factor ones. I shaved off a little on the grinder to tighten it up more.
Thanks for the tips on the front end work.


I haven't had a whole lot of time to work on things, but I did get most of my parts in on Thursday. I'm happy to say the ignition switch did the trick, so I was able to start it today. It only took a couple seconds for it to bleed the air out enough to turn the axles. The one thing I did do over the last week was attempt to make a new belt guide. I had one just about done, but ended up fatiguing the steel too much trying to "fine-tune" it and broke it. Though I really didn't notice a whole lot of belt slap or movement that looked concerning while I was bleeding the transaxle today. Kinda torn on whether I want to go through the trouble to make a new belt guide since it'd be a pretty tight fit between the hydro control rod and the belt, and it certainly doesn't look like it'll be an issue. Not sure on any of this yet though.

Next up, I'm going to make a new wiring harness for my lights, which will include a 4-pin flat trailer plug to hook up the lights on my 5x8 utility trailer. Once I get that done, the wheels and fender deck are going back on and I'll get the front end work done along with checking the overall health of the engine.
 
Discussion starter · #45 ·
Well it's been a little while and I've done a few things with the tractor, so I figured I'd jump on here and post an update.

Last Friday I received the last of the parts I needed for the front end. Then on Saturday, I went to try and get the wiring work done, only to find out the delphi weatherpack connector I ordered for the light harness was missing a pin and I forgot to make sure I had the right terminals for the terminal block I'm using. So I ended up cutting what I could to length, making a few splices I needed, and looming the main runs. Unfortunately I didn't get to take pictures as I had my hands full with my 3 year old (who has her own little workbench next to mine in the garage).
Since it was an easy task for her to help with, I also went ahead and put the rear wheels back on. Once I was done with that, I decided to tackle the new spindles, wheel bearings, and pivot bushing. I didn't get any pictures of this either (even though my daughter had gotten bored of playing with her tools and went back upstairs by then) because it was a pretty messy job and I didn't want to get my phone covered in it.

The front end work was very straight-forward and didn't take long at all. As Merc1973 and so many others have said in so many different threads, the pivot pin zerk had indeed been overlooked. In my case, to the point that I'm pretty sure it never got used at all. I could only find the slightest hint of grease inside the pivot, which was probably just smeared on during initial assembly. The zerk was not plugged, amazingly enough (part of why I think the little grease in the pivot was smeared on during assembly). Pretty glad I decided in advance to replace the bushings! They didn't look terrible, but it was very evident that it was run dry for the duration of this thing's use (the wear was very even and smooth, and produced a mirror-like finish in spots and they amount of play was beyond bad). I used Merc's tip once I test fit the bushings and found them to be around 1/16" of an inch longer than the axle is thick, leaving quite a bit of play. In my case, I didn't use a grinder though. I put them up on my mini mill and shaved just under 0.030" off each, leaving just a tiny amount of play to prevent binding.

Another thing I found was part of the reason my steering was stiff. The left side spindle had been allowed to start rusting into place in the axle at one point, causing it to be very stiff to turn and a bit of a pain to remove. I was able to remove it by using some pb blaster, a piece of 1" steel pipe to give better leverage to turn it back and forth, and an old pickle fork between the steering plate and axle when it needed a little extra encouragement. Once I got it all disassembled, I used some 120 grit sandpaper followed by green scotch-brite to clean the rust out of the bore.

Now that I've got new spindles, actual wheel bearings, tie rod ends on the drag link, and axle pivot bushings, the steering is not only tighter, but so much smoother. I was thinking about doing as other have and putting proper thrust bearings between the spindles and the axle, but I don't think it's as necessary now with the improvements made by simply fixing what was wrong. I do still have a little play in the steering sector, but on visual inspection the teeth don't look bad at all, so I'll live with that (obviously a little is to be expected with this type of setup anyway).

That brings us up-to-date. My plan is to try and find another decent weatherproof 2-pin connector at the auto-parts store today and try to tackle the wiring tomorrow. This I'll get pictures on once I have things a little closer to buttoned up. Especially since it's really not much to look at until things are in-place a little more.

If I've got time, I'll probably end up running a compression test and throwing my borescope into the spark plug holes (that could be a somewhat neat picture, so I'll probably post one or two shots if they come out decently). I might try to clean the carb up a little too. I don't have a rebuild kit for it yet though, so if I do I'm not going too deep.

Hope everyone has a good weekend!!
 
Discussion starter · #46 ·
Well since I logged in to ask another question today, and it's the first time I've logged in since at least a couple months ago, I figured I should update the status of this project. Unfortunately, the time I got to spend finishing things up was so short I didn't even think about taking pictures... (having a 3 year old daughter and a pregnant wife sure takes away form available garage time! lol)

I eventually gave up on making a belt guide for the traction belt after playing with 3 or 4 designs that either didn't pan out or turned out to be nearly impossible to actually make with the tools I have. On the plus side, it doesn't seem to make much difference. I've put close to 10 hours on it after finishing the k70 swap and haven't had one bit of trouble out of the belt.

I did get the wiring finished for my lights, and let me tell you, the 3/4" amber LED clearance lights I put onto the steering tower work amazingly well to illuminate the area around the deck after dark. In fact, the first time I mowed with it, I didn't get out until dusk, but I was able to see mow right up against obstacles without any problem. The little 18w led light bar I mounted as a new headlight works amazing as well (it's definitely overkill, but I'm cool with that, lol). Definitely no worries running this thing after dark now. I used the same size of clearance lights (but red instead of amber) on the rear fender flares to add tail lights, and they are bright enough to see from the next town over... lol.

When I first mounted the mower deck after finishing the k70 swap and lighting, I realized the new, wider, track width was an issue. The LH rear anti-scalp wheel's bracket rubbed the outside shoulder of the LR tire. To solve this, I first tried clearancing the bracket (at least once I realized the deck was mounted correctly, concidering I first thought I did something wrong, with how the rear anti-scalp wheels are NOT the same distance from the rear tires...). This made it at least useable enough try mowing with it (thus the late start I mentioned above), but proved to not be enough to fully solve the problem, so I had to take more drastic measures. To fully prevent the tire from making contact with the bracket, I ended up buying a metric tap/die set and threaded the front draft arm an additional 1.5" past the original end of the threads, then I made new slots in the lift arms for the deck mounts and for the lift linkages about 1.25" farther towards the front of the tractor. I did have to trim off the end on one lift arm so it would fit, but otherwise it was pretty simple and straightforward to do all of this. Of course, moving the deck forward necessitated a slightly shorter belt, but I found that a generic one from tractor supply, about 1" shorter than the original, worked perfectly. After I got everything adjusted and fairly level the deck not only doesn't try to shred the LR tire, the lift mechanism works better and lifts higher than it did when I bought the machine.

Since I got the deck fairly dialed in, I haven't done anything but keep an eye on fluids and use the tractor. So far, I have to say that it was worthwhile putting the work into this machine, since I now have a tractor that's arguably nicer than a gt275 and worlds ahead of what is was originally in terms of power, speed, stability, and durability for around $1k. Since the last GT275 I saw for sale locally was priced at $1800, I don't think I did too bad.

Oh, and as a consolation since I didn't get any pictures of the last modifications, here's a picture of a happy 3 year old on her daddy's little tractor, just after she "helped" me adjust the lift linkages.
 

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Discussion starter · #48 ·
Good job.
Thanks. It was a fun little project and I think it should keep up with my needs a bit better now.

I kinda wish I had a good reason to go bigger, but I only have 1/3 of an acre, so this thing is already overkill... lol. Once I can get a sleeve hitch or something mounted to it, it should handle just about anything I'd have to throw at it. (Fingers crossed, off course)

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Nice work Dad! My daughters love riding mine too. I was wondering what had happened to your project. Looking forward to the lighting pics.
 
Discussion starter · #50 ·
Still no lighting pics, but I did snap these today while I was moving a couple decent size spruce logs with my 5x8 utility trailer.

All together, that's about 900lbs hitched to the tractor (the log was about 300lbs and the trailer is around 600lbs) and it pulled without any trouble at all. Last year I tried a roughly 500lb load on that trailer with the original k66 and not only did it have trouble pulling the trailer back up the slope, I had to be extremely careful with how I balanced the load. Whenever I get a sleeve hitch on this thing, I'll need to add some weight, for sure.
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