My Tractor Forum banner

JD 140 H3 engine bogs when engaging transmission

1.8K views 48 replies 8 participants last post by  Ariens93GT20  
#1 ·
Started a resto of a 1972 JD 140 H3 with the Kohler K321 engine several years ago. Took it down to the frame and it’s spent a lot of time apart in a corner of the garage. Just got the engine rebuilt and installed, it runs great.

I’m having an issue with the engine/transmission engagement. With the engine disengage/clutch pedal depressed, the engine starts and runs fine. When I try to release the pedal to engage the transmission, it bogs and dies. I’ve briefly skimmed the service manual but I didn’t see where this condition/problem was addressed. Can anyone point me in the direction of what needs fixed/adjusted?

I’ll note that once the engine was back together on the bench it was very hard to turn the flywheel basket. I guess I attributed that to having well-fitting piston and jug, but am now wondering if I installed something incorrectly. Any suggestions appreciated.
 
#4 ·
HHHMMMM I've never had a hydro that had a disconnect pedal, my 69 H1 140 doesn't have one.
 
#7 ·
Well, it seems I learned something about 140H3's today.

Manual for 38,001 and up shows brake pedal is also engine disconnect, to aid cold weather starting.
Image
 
  • Like
Reactions: mopar65pa
#11 ·
Me also. As grandpa said "You are not done learning until you are dead."
 
  • Like
Reactions: x738
#19 ·
OK, with the rear end jacked up and the engine disconnect pedal depressed I'm unable to turn the drive shaft with a couple fingers (trying this in limited space under the chassis). I'm guessing that's not good, and I probably need to pull the pan and try to get a good grip on the shaft? Or should it rotate extremely easily?
 
#30 ·
The seat pan is easy to pull. 4 bolts, deck height knob, and the free wheel knob.
It takes me less than 10 minutes to pull it.

Once that's off, we need to find out why the driveshaft is locked up. May have to pull the Sunstrand motor off if it's locked up
 
#33 ·
I have 4 140s. 68,69,70, and 72. I had a similar experience with my 70 H3. It also has the clutch like yours. If you haven't already changed the fluid and filter, i would suggest doing so. That seemed to help my issue. I mow with it every week. My 69 H1 is starting have the same issue. Also, I would suggest pulling the release valves and cleaning them as well. I hope this helps.
 
#34 ·
The seat pan is easy to pull. 4 bolts, deck height knob, and the free wheel knob.
It takes me less than 10 minutes to pull it.

Once that's off, we need to find out why the driveshaft is locked up. May have to pull the Sunstrand motor off if it's locked up
There is s bearing in the charge pump cover. But if the shaft turns its got to be farther in.

For all other bearings the pump case will need to be split.
I have 4 140s. 68,69,70, and 72. I had a similar experience with my 70 H3. It also has the clutch like yours. If you haven't already changed the fluid and filter, i would suggest doing so. That seemed to help my issue. I mow with it every week. My 69 H1 is starting have the same issue. Also, I would suggest pulling the release valves and cleaning them as well. I hope this helps.

Thanks guys for jumping in on this one. Not having owned one I was just reasoning out what should/could be the problem. Much better to have experienced owners to jump in!
 
#39 ·
Update: Pulled the hydro and debated on whether I wanted to tear into it or possibly send it out for the work. After locating this helpful Sundstrand 15 'Major Repairs' manual pdf in another thread, I was confident enough to start disassembling as even to me, the 'major repairs' on these units appear to be pretty straightforward.

Kind of ironically, the guide didn't cover removal of the charge pump, which I needed to do. After removing the two charge pump housing bolts, I immediately got some movement in the shaft. It was crunchy, but it moved. Pulled the housing off and the charge pump (gerotor) and the inside of the housing had some corrosion, which cleaned up easy enough with acetone and atf. I decided to go ahead and pull the center section of the hydro and with that off the shaft definitely seems to act as it should so the issue defintely seems related to the charge pump assembly.

Put the center section back on, installed the gerotor and charge pump housing again, and got serious binding again. So I'm narrowing it down to either the gerotor or the needle bearings in the charge pump housing:

Gerotor: I think they cleaned up really well but even after cleanup those gears fit together extremely tight, they almost 'snap' together. I presume that's how the tolerances should be but I'm also wondering if maybe this is somehow aggravating the binding. I can rotate them around the shaft by hand so they're probably alright.

Needle roller bearings: They seem to spin freely with my pinky in the hole and I no corrosion is apparent. I'm not educated enough to know what these should look but when I look down the barrel of the charge pump housing, those needles sure do look like they skew sideways just a little, like they were jammed up at one point and got twisted. I assume they should run in exact parallel with the shaft hole in the charge pump housing?

Would like others thoughts if you're willing to share. Also, would like to know who folks would reach out to order the new seal and bearing if that's what I need to do.

Also adding a diagram for clarity/reference if needed, the needle roller bearing is #3:
Image